Posts tagged ‘Process’

How It Works: The Endoscope Camera in a Pill

The tiniest endoscope yet takes 30 two-megapixel images per second and offloads them wirelessly. See how it works inside the body in an animation

Sayaka Endoscope Capsule: In situ, in your gut Photo by Medi-Mation

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Corning Extends Fusion Process to Touch-Screen Applications

Scratch-resistant Gorilla glass provides an ultra-durable screen for handheld devices without compromising image quality.

At Corning Incorporated’s annual investor meeting in New York, the 800-pound gorilla in the room will be a thin and elegant sheet of glass tough enough to withstand daily use and abuse—without scratching. Developed for touch-screen applications and high-end portable devices, Corning’s Gorilla glass technology addresses the challenge of providing an ultra-durable screen for handheld devices without compromising image quality. The fusion-formed glass features a pristine surface that requires no polishing, reducing time and cost for customers.

Dr. Joseph A. Miller, Chief Technology Officer, will confirm during his investor update that Gorilla glass is now commercially available and is being sold to mobile-device manufacturers. Corning’s newest technology joins a growing platform of innovations addressing key challenges, shaping the future of portable displays: durability, longevity, and functionality.

Other recent technology developments addressing these challenges include: Continue reading ‘Corning Extends Fusion Process to Touch-Screen Applications’ »

Wi-Fi Moves Into The Sensor Networking Realm

Rarely is Wi-Fi invoked within the context of wireless sensor networking or industrial process control,” observes Sam Lucero, ABI Research senior analyst. “Wi-Fi is considered too power-intensive as many sensors, actuators, and other devices require battery operation while deployed for several years at a time – whereas Wi-Fi is optimized for limited time usage: from a few hours to less than a full day.”

But a new transition peeks over the horizon, put forth by a company called GainSpan.

A Wi-Fi chipset company, GainSpan has developed various techniques that provide the battery life needed by sensor networks for Wi-Fi.

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Nanoscale Details Of Photolithography Process In Semiconductor Manufacturing Revealed

Gaithersburg, MD — Scientists at the National Institute of Standards and Technology (NIST) have made the first direct measurements of the infinitesimal expansion and collapse of thin polymer films used in the manufacture of advanced semiconductor devices. It’s a matter of only a couple of nanometers, but it can be enough to affect the performance of next-generation chip manufacturing. The NIST measurements, detailed in a new paper,* offer a new insight into the complex chemistry that enables the mass production of powerful new integrated circuits. The smallest critical features in memory or processor chips include transistor “gates.” In today’s most advanced chips, gate length is about 45 nanometers, and the industry is aiming for 32-nanometer gates. To build the nearly one billion transistors in modern microprocessors, manufacturers use photolithography, the high-tech, nanoscale version of printing technology. The semiconductor wafer is coated with a thin film of photoresist, a polymer-based formulation, and exposed with a desired pattern using masks and short wavelength light (193 nm). The light changes the solubility of the exposed portions of the resist, and a developer fluid is used to wash the resist away, leaving the pattern which is used for further processing.

Exactly what happens at the interface between the exposed and unexposed photoresist has become an important issue for the design of 32-nanometer processes. Most of the exposed areas of the photoresist swell slightly and dissolve away when washed with the developer. However this swelling can induce the polymer formulation to separate (like oil and water) and alter the unexposed portions of the resist at the edges of the pattern, roughening the edge. For a 32-nanometer feature, manufacturers want to hold this roughness to at most about two or three nanometers.

Industry models of the process have assumed a fairly simple relationship in which edge roughness in the exposed “latent” image in the photoresist transfers directly to the developed pattern, but the NIST measurements reveal a much more complicated process. By substituting deuterium-based heavy water in the chemistry, the NIST team was able to use neutrons to observe the entire process at a nanometer scale. They found that at the edges of exposed areas the photoresist components interact to allow the developer to penetrate several nanometers into the unexposed resist. This interface region swells up and remains swollen during the rinsing process, collapsing when the surface is dried. The magnitude of the swelling is significantly larger than the molecules in the resist, and the end effect can limit the ability of the photoresist to achieve the needed edge resolution. On the plus side, say the researchers, their measurements give new insight into how the resist chemistry could be modified to control the swelling to optimal levels.

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